Really Big Job - NEED HELP!!!

Elliott669

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Hi fellow members,


I am a long term reader, and a long term bbq'er, new member, and first post.

The reason of posting is I would like to pick your brilliant minds!

I live in England, and in June 2015 set up a bbq company. I attend food festivals, and cater for private parties.

I currently smoke all my meat on 3 weber smokey mountains ( 2x22.5 1x18.5), which has been just about okay for the volume I have been serving ( its been very tight though sometimes! )

Normally I have been serving pulled beef chili, pulled lamb, and beef short ribs at these events. All of them have been really well received. The chili and the lamb have been pre smoked and warmed up on the day, with the Ribs being smoked fresh on the day.

The business has been going really well, and I have been given the opportunity to cater at a very large event in June 2016. It is a 4 day event, and I am expecting to sell up too 1000 covers a day!! The most I have sold so far a day is 170ish ( although I have catered for 200 people privately though )

I am planning on renting a large smoker for the day - can hold up to 30ish pork butts so will have access to that.

The event is in a field!

I am planning on serving pulled pork rolls, and brisket OR pulled beef sandwiches ( I would prefer brisket rolls ) Also I would love to sell baby back ribs ?

Heres how i need help

1) How much meat do you think i need ? I have worked out 250 pounds raw butts and 25 briskets a day to feed 500 portions per day. Does that sound correct?

2) How do I cook all these ? I know I will have to pre smoke / pull / freeze ? the pulled pork, but how do i reheat etc?

3)How do i cook the briskets fresh each day? Full packers take me about 15 hours ? Is there a way of pre cooking smoking to make my life easier?

4) are ribs viable for this many people? I dont think i have enough room to cater for that many people on the smoker im renting?

5))Ive normally always worked by myself or with one other person. How many people would you think I need for those 4 days per day?

What i really need is a walkthough of the logistics of such a large operation if anyone else has done something like this I would love to hear how!!?


Please please help me Brethren. Any advice tips hints help will be really really appreciated!!!!

Thanks very much

Elliott
 
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Jump in the fire is warm...
I cook my estimated butts that week, pull sauce juice and seal with plasti wrap then foil. I prefer to slice brisket, however if you are limited you can pull that also and reheat. You also best if reheat brisket whole then pull or slice. I make up au-juis and put the in my smoker to absorb smo=key flavors. Ribs you can precook if you have a grill to reheat
since it sound like you need experience, cook a smaller menu and do it well...
 
Start here -
I am expecting to sell up too 1000 covers a day!!
Does that mean you are vending and collecting money per plate?
Or, as you said it's a catering job - if so, how are you pricing it?

I would forget the ribs the ribs for starters, and

Full packers take me about 15 hours
Why are they taking that long? 10 hours max including a 2 hour rest.
(see Bludawg's Brisket.)
What about sides??
Keep up the Questions - we are wishing you well!
 
Hi guys.
Thanks for your replies.

bigbellybbq- thanks for your advice. I've decided that I'm going to serve brisket rolls and pulled pork rolls. Your advice on the pulled pork is noted. Thanks.

Mchar69 - I am vending so will be taking cash for each portion. I've been running my company now for 6 months and have a good idea about pricing but have never done such a big job. Slightly daunting.
Also my briskets take anywhere from 11-15 hours on my wsm. I wrap in butchers paper and like to get them to 203 temp. I used the top end of time for the worst case scenario for this job I'm doing.
It's four days. So will constantly be smoking etc etc.
the smoker I'm using fits 35 briskets on.

I'm not serving sides. Just the rolls with slaw,sauce on the pulled pork and pickled chills on the brisket roll.

Any more advice on vending for such a big gig really appreciated people !
Thanks Elliott
 
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How hot are you cooking your briskets, sounds like your down in the 225-235F range. I would look into doing them hot and fast 300-325F. You can get a very good product doing them that way and cut your time WAY down, like 6 hours on the long end before the rest. You have plenty of time between now and June to play with HnF, if it were me I would be looking in that direction.

Once again, search Bludawg Brisket. Here did the searching for ya:
http://www.bbq-brethren.com/forum/showthread.php?t=194327&highlight=bludawg+brisket&page=7
http://www.bbq-brethren.com/forum/showthread.php?t=169985&highlight=bludawg+brisket
 
Thanks so much for your reply.
I'll check those links out. Fyg I'm cooking the briskets at 265-275. Full usda packers. Just seems to take that long to get to temp. They are delicious though.

My main concern about this big job though is the logistics of smoking and serving 1000 people a day.

Can't get my head around the actual continual smoking and hot holding for that amount of people.

I would love to hear from anyone who has served a large volume of people for a few days in a row to get some tips.

Or are there any links to any posts of people who have done that.


Again thanks for your help and would love to hear from others !!!

Elliott
 
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